Jet Grouting: An Eco-Friendly, Earthquake-Resilient, and Cost-Effective Foundation Solution

Professor Dr. Engineer Md. Jahangir Alam
Department of Civil Engineering, BUET
Content Outline
Introduction:
Bangladesh is a land of alluvial soil. Siltation of soft clay/silt and loose sand formed the subsoil layers of Bangladesh. The subsoil layers consist of soft clay or loose sand, leading to frequent reports of buildings tilting or collapsing without any earthquakes. This suggests the potential for catastrophic damage in the event of seismic activity. Conventional footing or mat foundations can lead to settling and tilting due to the weight of buildings. Consequently, engineers prefer pile foundations, which can be costly. Jet grouting is a state-of-the-art technology designed to provide affordable and earthquake-resistant foundation solutions, which will be detailed in this article.
What is Jet Grouting?
Jet grouting is a technique for enhancing soil strength. A mixture of cement and water is known as grout. Special high-velocity grout, mixed with specific chemicals, combines with the soil to increase its strength, effectively creating “soilcrete” piles known as jet-grouted piles. Buildings up to 15 stories can be constructed on these piles. A significant advantage of this technology is its applicability to both soft clay and sandy soils, ensuring safety during earthquakes.
Why Use Jet Grouting?
Jet grouting is an effective method for creating soilcrete. It helps control settling or tilting of structures, enhances load-bearing capacity, creates impermeable cutoff walls for deep excavations, strengthens the foundations of old buildings, constructs retaining walls, and straightens tilted buildings. Specially designed jet grouting machines can work in existing structures with limited height, making it an efficient solution.Principles of Jet Grouting:
The core principle of jet grouting involves injecting grout at high speed into the soil, disrupting its existing structure and mixing the soil particles with the grout. This mixture forms a type of soil concrete. Based on the soil characteristics, single, double, or triple fluid jet grouting is employed, as per suggestion of geotechnical experts. The diameter and depth of jet grouted piles are determined considering the soil particle size, type, and building load. By controlling pump pressure, drilling rod rotation speed, and extraction speed, piles of desired diameters can be created. Jet-grouted piles don’t solely bear the building’s load; part of the load is transferred to the soil while the rest is redirected to stronger soil through the piles. This results in reduced costs and minimizes settlements.Jet Grouting Procedure?
Jet grouting equipment is attached to a drilling rig, connected to a stationary grout production plant via pipes. The drilling rig is set up at the site, and drilling rods are driven through the soft soil until the desired depth is reached. Using a high-pressure pump, grout (a mixture of specific cement, water, and chemicals) is injected at high speed through the drilling rods, while simultaneously rotating and extracting the rods. The quality of jet grouting depends on the pump’s pressure capacity, the ratio of cement, chemicals, and water, and the total volume of the mixture. An experienced geotechnical engineer determines the appropriate mixture ratio, and any deviation can lead to risks.
Applications of Jet Grouting:
- Keeping excavation areas free from water during basement construction.
- Straightening tilted buildings.
- Strengthening old building foundations for safety or adding extra floors.
- Preventing water seepage through flood protection embankments.
- Reducing costs by inserting jet-grouted piles between Shore-piles
- Constructing roads along steep slopes in hilly areas.
- Before tunneling in soft soil, jet grouting is conducted to enhance ground stability, followed by the actual tunneling process
- Using jet grouting for river or coastal protection.
- Creating underground watertight walls.
Is Jet Grouting Environment Friendly?
To combat global warming, reducing carbon and greenhouse gas emissions is essential. Construction activities typically generate greenhouse gases, adversely affecting the environment. However, following certain principles can significantly mitigate these emissions:
- Utilizing local materials instead of imported products.
- Reducing cement usage, which contributes significantly to greenhouse gas emissions during production.
- Minimizing steel use, which also involves emissions during production and transport.
While jet grouting requires cement, it uses significantly less than traditional piling methods. Moreover, it does require sand and crushed stone, which would otherwise contribute to emissions during extraction and transport. Thus, jet grouting is far more environmentally friendly than conventional piling methods.
Steps for Jet Grouting?
- Conduct soil tests from reliable organizations.
- Design the foundation and structure by experienced civil engineers who are members or fellows of the Institution of Engineers, Bangladesh (IEB).
- Hire honest and experienced contractors.
- Complete the jet grouting process.
- Optionally, insert a reinforcement cage into the jet grouted pile.
- Conduct soil tests and static load tests one month after jet grouting to ensure the quality of the piling.
- Cut the tops of the jet grouted piles to the same level.
- Optionally, cast a small cap on the jet grouted piles.
- Backfill the area with compacted coarse sand.
- Optionally, place geogrid between layers of sand.
- Cast footing or mat on top.
Conditions for Designing Jet Grouted Piles
Jet grouting allows for buildings up to 15 stories, provided the following conditions are met:
- Analyze the building for potential tilting or displacement during earthquakes or cyclones. If there is a risk, avoid jet grouting. Factor of Safety against sliding and tilting must be less than 1.50.
- Ensure that the building load and height are uniform across all areas. If different heights exist within the same building, careful design is required to prevent tilting.
- Verify that soil layers beneath the building are uniform. If needed, conduct Standard Penetration Tests (SPT) at intervals of 20 feet. If the soil layers are relatively uniform, jet grouting is feasible, although careful design is necessary for varying layers.
Problems and Solutions of Precast Driven Piles
Precast piles are cast in advance and inserted into the ground after curing, either through hydraulic push or hammering. Currently, a type of round pile called PHC pile (Pre-stressed Hollow Concrete pile) is available, which has a hollow interior. A significant advantage of precast piles is that their quality can be guaranteed at 100%. If the quality is poor, they may break during driving, allowing for the damaged pile to be discarded and replaced with a new one. However, there are several notable disadvantages of precast driven piles:
- Jointing Requirement: For longer piles, joints must be created, which can be resolved if done correctly.
- Increased Diameter for Longer Piles: When extending the length of a pile, increasing its diameter becomes necessary, which is impractical. Slender piles may fail during an earthquake.
- Liquefaction Risks: In sandy soils, liquefaction during an earthquake can cause precast piles to fail like slender columns. Therefore, larger size cast in situ piles or jet-grouted piles should be considered.
Various types of machines are used for driving piles into the ground, including:
- Hydraulic Push Pile Driving Machines
- Diesel Hammers
- Manual Hammers
Diesel hammers can drive precast piles to any depth. However, in urban areas or near existing buildings, the vibrations can cause damage or cracking. For this reason, diesel hammers are often unsuitable.
Hydraulic push pile driving machines can drive piles without any vibrations, but they may not reach the required depths. While these machines can achieve the necessary load capacity with shorter length piles, the risk of reduced capacity and potential building collapse due to soil liquefaction during earthquakes is a concern. Additionally, these machines are large and heavy, making them costly for small projects (up to 10 katha). In many cases, site access may be limited due to narrow roads.
Manual hammers can drive piles but are limited in depth, and the vibrations can potentially damage nearby structures. Consequently, using manual hammers is often impractical.
The above discussion clearly highlights the limitations of precast piles. To overcome these challenges, jet grouting offers a timely, sustainable, environment friendly, cost-effective, and earthquake-resistant solution.
Problems and Solutions of Cast in Situ Piles (bored piles)
Cast in Situ (bored) piles are created by using machines to drill deep holes in the ground, inserting a cage of rods inside, and then pouring concrete. These piles can be made in any diameter and depth. The biggest disadvantage of situ piles is that achieving good quality with local winches and tripods is extremely challenging. Due to a lack of skilled technicians and labor, controlling the quality of situ piles is not easy. Before pouring the concrete, the accumulation of soft mud and sand at the bottom of the pile significantly reduces its load-bearing capacity.
Bentonite slurry, a mixture of sticky mud and water, is crucial during the situ piling process. Without using bentonite slurry, the shape of the borehole may become irregular, leading to soil collapse around the sides. To cut costs, many people avoid using this slurry, which negatively impacts the quality of the cast in situ piles.
There are two methods for creating cast in situ piles:
- Rotary drilling rig
- Percussion winch machine (Bangla method)
Good quality cast in situ piles can be made using a rotary drilling rig, although it is expensive. For smaller diameters and fewer piles, the percussion method can be more economical, but achieving quality cast in situ piles with this method is quite difficult. Therefore, jet grouting presents a timely, sustainable, environment friendly, cost-effective, and earthquake-resistant solution.
How Are Jet Grouted Piles Environment Friendly, Cost-Effective, and Earthquake-Resistant?
- Cost-Effectiveness: Jet grouting does not require the use of rods, sand, or gravel, making this technology more economical.
- Reduced Greenhouse Gas Emissions: The production, importation, and transportation of materials like rods, sand, and gravel contribute to greenhouse gas emissions. Therefore, jet grouted piles are significantly more environmentally friendly compared to conventional piles.
- Independent Movement During Earthquakes: Since jet grouted piles do not have a direct connection to the building’s footing or mat, the building can slightly shift left and right on the sand layer during an earthquake, reducing the impact of seismic forces.
- Prevention of Liquefaction: Fine sand can behave like a liquid during an earthquake, a phenomenon known as liquefaction, which can lead to building collapse. Jet grouting in fine sand prevents liquefaction, thereby making jet grouted piles earthquake resistant.
In What Types of Soil Jet Grouting Applicable?
Jet grouting is applicable in clay and sandy soils. The effectiveness of jet grouting should always be verified by a geotechnical expert.
In What Types of Soil Should Jet Grouting Must Not Be Done?
Jet grouting is ineffective in blocky, large boulder, and gravel soils. It also does not yield good results in peat or clay soils with a high organic content. While jet grouting works excellently in clay and sandy soils, it is ineffective in sandy soils where a significant amount of water is flowing, as the water washes away the grout.
Benefits of Jet Grouting
- Buildings remain safe during earthquakes.
- The tendency for buildings to tilt or settle is reduced.
- Foundation costs decrease by 20-40%.
- Environmental pollution is minimized.
Methods to Test the Effectiveness of Jet Grouting
One month after jet grouting, testing can demonstrate the effectiveness of the grouting.
- Fifteen days after jet grouting, soil is excavated to see whether jet-grouted piles have been formed inside the soil, and the diameter is measured.
- One month after jet grouting, core samples can be taken to perform a compression test to check the strength of the jet-grouted piles.
- One month after jet grouting, a static load test on the piles can prove the effectiveness of jet grouting.
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